Saturday, April 30, 2011

Framing Continues

 IMG_2267 IMG_2272

 

 

 

 

 

 

We framed the porch, using pressure treated 2x10’s. The ledger board to the right is attached to the house using 1/2” x 6” lag bolts, 2 between each joist. The beam, shown on the left, is a bit too massive, but I had to build it out to match the building line, since the posts for the porch beam would be bearing on them. I installed aluminum flashing over the beam and then nailed a 3/8” PT plywood over that, just to ensure if water did get under the porch floor, it won’t hurt the beam.

IMG_2274

IMG_2281

 

 

 

 

 

 

Here you see the porch completed. We put Avantec 3/4” plywood over the joists. Again, I used flashing along the edges of the joists for moisture protection. This is patterned after classic porches, with a solid floor and railings. It is higher maintenance using a solid floor rather than just decking spaced with gaps (I may have to paint the floor each year), but a porch is a very important element to me and the sold floor is a nice touch to this outside room.

IMG_2277

IMG_2283

 

 

 

 

 

 

As we put together the inside walls, we put up the top plate, using 2x10’s. With this top plate, door and window bucks made out of the same material, and the interior walls going up, it became apparent that this is one grossly over-built and incredibly strong building. As I said in an earlier post, I do tend to overbuild. Still, lumber is by no means the most expensive part of building a house. So, I build to last: through winds, storm, and earthquake, and maybe the occasional nuclear event.

IMG_2271

IMG_2285

 

 

 

 

 

 

Here’s a couple of detail shots of part of the wall. It shows the double 2x4 construction with air space between the inner and outer walls. It also shows how the windows (and doors) were framed to be in the same space in both the walls. I put headers (2x12 for windows and 2x10 for doors)  only in the outer walls, since that is what’s bearing most of the weight.

IMG_2269

 

This is a window buck completed, which further ties the inner and outer walls.

 

 

 

 

 

 

IMG_2286

IMG_2282

 

 

 

 

 

 

And here’s the completed top plates and a shot of the house as it stands now. I’ve used up almost all of the 325 2x4’s, all of the 2x12’s, most of the sheathing, and a good chunk of the 2x10’s.

Next: Trusses will be delivered Tuesday. Hope to have this dried in by end of next week.

Sunday, April 24, 2011

Putting Up the Walls and Building Up the Garden Area

We’ve resumed building on the house again, as Spring returns. It’s been raining a lot so now that we have the time and money, the weather is a challenge. Pretty typical for this time of year.

Surviving Winter

I wanted to post a couple winter pictures showing the house all bundled up waiting for the thaw: This was one our snow storms in January 2011. We don’t get a huge amount of snow, but it was still a long winter.

007

001

 

 

 

 

 

 

You can see our hillbilly hotel with the straw around the foundation to keep us a bit warmer than outside. Despite this and other precautions, the water line did freeze when we forgot to keep it trickling.

Floor

Winter finally did pass and I removed the plastic, since it seemed to keep the floor from ever really drying out. So now the rains have come and I’ve just given up on trying to keep it dry. It will do what it will do.

074

076

 

 

 

 

 

 

I think the floor has swelled relatively evenly, so the subfloor is now an inch thick rather than the original 3/4”. (Should have used Aventec instead of standard OSB, as mentioned in an earlier blog entry.)

We finished the floor and prepared to do the outer walls. Notice the foundation for the masonry furnace. Also, you can’t see it, but the posts have warped out of plumb over the winter, which will make putting up the walls a more difficult task. Yeah! Another challenge.

Outer walls

A few of my friends from church and a neighbor family came to help me put up the outer walls. I had pre-built a few of them and they helped me lift those and build the rest.

095

098

 

 

 

 

 

 

This wall was built prior to the “party” along with sheathing it on the floor, which is much easier to do, but results in a much heavier wall. I wanted to sheath this one first to ensure it stayed square, being the first wall.

100

105

 

 

 

 

 

 

This is the long East wall. We laid this out,  built it, and put it up in about an hour. It was threatening to rain and my crew was needing to leave, so we hurried and finished this. At the end of the day, we had put up the walls on three sides.

The next day, Connie and I built and put up the wall on the west side. It was easier and lighter because it only had one door and I waited to actually nail in the header until we got the wall up.

However, as it turned out, I put the door in the wrong place and had to move it over about 5 inches the next day, which is not too hard to do when it’s just framed.  

Inner Walls

I want thick walls to attempt to super-insulate this house. I decided on double 2x4 walls rather than, say a single 2x6 wall for several reasons: First, I wanted more insulation than would fit in a 2x6 wall, which is roughly R-19. Second, because I introduced 5x5 posts extending into the ground and through the walls, and since I added a couple of rim joists beyond the posts, I needed thick walls to enclose the posts into the wall. Finally, I wanted to avoid thermal bridges by offsetting the studs in the double 2x4 wall. As it turns out, I won’t have to offset the 2x4’s in the inner wall from the outer wall because of the dead space between them.

My design calls for an 8-5/8” wall (framing members only). I’m considering just making that 9-1/4”, or whatever a 2x10 is, avoiding having to rip 140’ worth of 2x10’s. I plan to blow in cellulose into the walls and in the attic. Cellulose has an R-value of 3.7 per inch. So, if I go with the 9'-1/4” 2x10 walls, they will have an R-34 insulation value. Certainly overkill for this climate (Ozarks, or southern Missouri), but I overbuild. That’s what I do.

I’ll do the inner walls and finish the sheathing this next week (if we get enough hours without rain).

Compost Bin

Here I am building the compost bin. Strange how I always get in the picture when Connie takes it. We felt it important to take a small detour from building the house to finish at least one compost bin. I used cut trees as some of the posts and got some old barn wood from a friend who owed me a favor. Don’t look too closely or you’ll notice I used some left-over 5x5 pressure treated lumber. Probably not the best thing to have in close contact with the compost I’m planning to put on my garden, but I justified it in my mind, because they aren’t using copper arsinide any longer, it was easier using square posts, I only had to cut 4 posts for the compost instead of 8, and I already had paid for them. Cheap beat green this time around.

072

081

 

 

 

 

 

 

 

  This is the first bin completed. There will be another bin on the near side. The middle bin will eventually be covered with a roof and will contain hay, or other cover material for the compost. I’ll also be extending the roof towards the back for another covered bin where we will keep saw dust. 

Garden

We also felt it important to get the garden started, at least part of it. We took the hay bails that were around the base of the trailer and made two raised beds 4’ x 40’, spaced 10’ apart. I then had a load (16 yards) of top soil brought in. When I rented the skid steer to drill the post holes for the compost and the vineyard/berry rows below, I moved the top soil into the raised beds. Connie and I then smoothed the dirt. We’ll be planting this week.

082

083 

 

 

 

 

 

We transplanted 16 thorn-less blackberry plants from our previous house. These came from a family at church who had been raising them for some time. We loved the the berries and they produce well. So, we made sure we dug some up before we left and planted these last fall. They are doing well, except for a couple of plants that didn’t make it. They will proliferate well enough, so I’m not concerned.

We also ordered and planted two Concord and two Reliance grape plants, as well as four disease-resistant apple trees (not shown). We aim to produce all our own food, eventually.

Hail Storm

We were sitting in the trailer yesterday when suddenly we heard this CRASH and then another SNAP, THUD, BANG, with increasing frequency until it was as loud as, well, as HAIL. It didn’t last long, thankfully, but occurred twice in the afternoon. We took these pictures just after the first storm. The hail appeared to be as large as ping pong balls. Today I noticed it did ding our truck hood (and probably the top). Oh, well. Not to worry. The dings will just add contrast to the scratches.

108

110 

 

 

 

 

 

We will probably have storms all night again and then we are expecting, and looking forward to, some sunny weather again.